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About
Traditional Production:
Big-Leaved
Tea
Big-leaved tea, specie that uniquely grows in Yunnan, is the material source
of Pu'er Tea.
Picking
Tea Buds
Picking tender tea buds, it's seasonal work from March to
November,
usually 3 times a month during this period. The best-quality
leaves are produced in March.
Sun-dehydrating
Sunshine
has alway been the best choice for predehydrating, it will take away 30% moisture from leaves. If it's cloudy, fresh leaves have to be kept indoor for hours
till morning dew on leaves evaporates.
Stir-frying in wok
This
is very important procedure, it decides the quality of finished
green tea, indirectly, affects the quality of Pu'er Tea. Tea leaves will
be further dehydrated, turn withered and soft when being stir-fried in the hot
wok, people keeps turning over tea leaves to make sure leaves
will be evenly heated and won't be over burnt. High temperature
would reduce enzymatic activity to prevent polyphenol in fresh tea leaves from oxidating, oxide may cause ugly red color
in product and
quality problems. Withered tea leave is with more toughness, which ensures it
will be slubbed into sticks but not pieces in later processing. In
addition, heating brings about volatilization of aromatic
compound in leaves to get rid of bad smell of rawness fresh plant may give off.
Slubbing
or Rubbing
Softened
tea leaves will be slubbed into small sticks, the normal shape of tea.
This process will extract spare polyphenol out to lessen the bitterness in leaves,
too.
Finished
Green Tea
After
slubbed tea is totally dried off in hot oven, traditionally in sunshine, it becomes Green Tea.
Weighing
Uniform
weight of each tea cake is a port of your product's reputation.
Softened
by Steaming
Dry
tea is usually crispy, in order to make it easier to be shaped and to prevent it from breaking while it's
compacted, it should be macerated and
softened by steam.
Shaping
Use
cotton bag to shape it roughly.
Compacting
Weight
stone has concave bottom, it serves as mold at the same time, tea cake
under it will be more regularly shaped while being compacted.
Shaped
& Finished
Products
As
seen in the pictures.
Final
Sun-drying
Too
much moisture in tea cake may cause mildew, in order to reduce water
content left by steaming, sun-drying is a very necessary work before tea packing and
storing. Normally allowable percentage is around 10%, additionally, sunshine
also facilitates complicated chemical changes to happen inside tea
cakes.
Packing
& Storing
Pack
tea cakes with cotton paper and bamboo shells, store them somewhere dry
and well-ventilated, avoid direct sunshine irradiation, keep surroundings
clean since tea is very absorbant to odors. Term for storing is not
certain, can be depending on different consumer's tastes, age of Pu'er Tea on the
market ranges from one year to over 10 years. usually longer storing
gives more aging
aroma, but less freshness.
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